Dissolved Air Flotation

Build Your Part Number

DAF Configurator — Tenco Hydro
Part #
DAF- [TANK]- [HT-TYPE]- [HT-SIZE]- [MAT]- [CHAIN]- [RXN]- [PRES]- [CTRL]
1
DAF Tank — Type & Size
Select the DAF tank configuration. Rectangular hopper bottom tanks optimize sludge collection and dewatering. Flat bottom tanks are suited for lower-solids applications. Circular DAF units offer a compact footprint for smaller flow rates.
Rectangular — Hopper Bottom
RCH-050015
5′×15′ Rectangular Hopper
Optimized sludge collection and dewatering
RCH-060017
6′×17′ Rectangular Hopper
RCH-060021
6′×21′ Rectangular Hopper
RCH-060025
6′×25′ Rectangular Hopper
RCH-075021
7.5′×21′ Rectangular Hopper
RCH-085030
8.5′×30′ Rectangular Hopper
RCH-100030
10′×30′ Rectangular Hopper
RCH-100050
10′×50′ Rectangular Hopper
RCH-120048
12′×48′ Rectangular Hopper
RCH-CUST
Custom Rectangular Hopper
Non-standard size — contact Tenco Hydro
Rectangular — Flat Bottom
RCF-050015
5′×15′ Rectangular Flat
Lower-solids applications
RCF-060017
6′×17′ Rectangular Flat
RCF-060021
6′×21′ Rectangular Flat
RCF-075021
7.5′×21′ Rectangular Flat
RCF-085030
8.5′×30′ Rectangular Flat
RCF-100030
10′×30′ Rectangular Flat
RCF-100050
10′×50′ Rectangular Flat
RCF-120048
12′×48′ Rectangular Flat
RCF-CUST
Custom Rectangular Flat
Non-standard size — contact Tenco Hydro
Circular DAF
CCF-0600
6 ft Diameter
Compact footprint
CCF-0800
8 ft Diameter
CCF-0925
9.25 ft Diameter
CCF-1000
10 ft Diameter
CCF-1200
12 ft Diameter
CCF-CUST
Custom Diameter
Contact Tenco Hydro
2
Holding Tank — Heating Type
Select the heating method for the sludge/scum holding tank, if included. DWTH is the standard selection for most applications.
NN
No Holding Tank
Excluded from scope
DWTH Standard
Double-Walled – Tenco Hot Water
Tenco Hydro-provided recirculated hot water heating; recommended for most applications
DWPH
Double-Walled – Plant Hot Water
Plant-provided hot water supply; double-wall tank
DWIH
Double-Walled – Immersion
Internal immersion electric heating element
EH
Electric Blanket / Heat Trace
Suitable for moderate applications
NH
No Heating
Holding tank with no heating system
3
Holding Tank — Size
Specify holding tank volume in gallons. Replace XXX with the required volume (e.g., G500 = 500 gal). Range: 100–100,000 gallons. Select NN if no holding tank is included.
NN
No Tank
Skip if NN selected in Step 2
G250
250 Gallons
G500
500 Gallons
G750
750 Gallons
G1000
1,000 Gallons
G1500
1,500 Gallons
G2000
2,000 Gallons
GXXX
Custom Volume
Replace XXX with gallons; range 100–100,000 gal
4
Material of Construction
Select tank and mechanism material. 304SS is the suggested standard. 316SS is preferred for chloride or aggressive service. Concrete is available for large civil-integrated installations.
CS
Carbon Steel
Most economical; standard service
304SS Suggested
304 Stainless Steel
General-purpose stainless; recommended standard
316SS
316 Stainless Steel
Chloride or aggressive service
CC
Concrete
Large civil-integrated installations
5
Chain Material
Select skimmer flight chain material. 304RC stainless roller chain is the suggested standard for DAF service. Nonmetallic NCS720S eliminates corrosion in highly aggressive environments.
SRC
Steel Roller Chain
Standard steel; entry-level service
304RC Suggested
304SS Roller Chain
Recommended standard for DAF service
NMSC
NCS720S Nonmetallic
≥3,100 lbs working load; glass-reinforced thermoplastic
6
Reaction Tank (Flash / Floc)
Select the flash/flocculation reaction tank sized to your design flow. Standard HRT is 2.5–5 minutes. Extended HRT (5–10 min) options are available for challenging applications. Select NN if no reaction tank is required.
NN
No Reaction Tank
No flash/floc tank in scope
R375
375 Gal Reaction Tank
0–50 GPM
2.5–5 min HRT
R800
800 Gal Reaction Tank
0–100 GPM
2.5–5 min HRT (50–100 GPM) or 5–10 min HRT (0–50 GPM)
R1100
1,130 Gal Reaction Tank
100–150 GPM
2.5–5 min HRT
R1700
1,700 Gal Reaction Tank
150–200 GPM
2.5–5 min HRT
R1900
1,900 Gal Reaction Tank
200–250 GPM
2.5–5 min HRT
R2200
2,200 Gal Reaction Tank
250–300 GPM
2.5–5 min HRT
R3000
3,000 Gal Reaction Tank
300–400 GPM
2.5–5 min HRT
R3800
3,800 Gal Reaction Tank
400–500 GPM
2.5–5 min HRT
R4500
4,500 Gal Reaction Tank
500–600 GPM
2.5–5 min HRT
R6000
6,000 Gal Reaction Tank
600–1,000 GPM
2.5–10 min HRT
R12000
12,000 Gal Reaction Tank
500–1,000 GPM
5–10 min HRT extended detention
RCUST
Custom Reaction Tank
Custom size — lime, coarse pH, coagulation, fine pH and floc, etc. Contact Tenco Hydro.
7
Pressure Tank
Select the pressurization tank orientation and size matched to your design flow. The pressure tank dissolves air into recycle water for DAF bubble generation. Horizontal (tank-mounted) units are available for compact installations.
Orientation
PVERT
Vertical Pressure Tank
Standard vertical orientation
PHORIZ
Horizontal (Tank Mounted)
Compact; mounts directly to DAF tank
Size — Select by Design Flow
P50
50 Gal Pressure Tank
0–50 GPM
P75
75 Gal Pressure Tank
51–75 GPM
P100
100 Gal Pressure Tank
76–100 GPM
P150
150 Gal Pressure Tank
101–150 GPM
P200
200 Gal Pressure Tank
151–200 GPM
P250
250 Gal Pressure Tank
201–250 GPM
P300
300 Gal Pressure Tank
251–300 GPM
P400
400 Gal Pressure Tank
351–400 GPM
P500
500 Gal Pressure Tank
401–500 GPM
P750
750 Gal Pressure Tank
501–750 GPM
P1000
1,000 Gal Pressure Tank
751–1,000 GPM
PCUST
Custom Pressure Tank
Contact Tenco Hydro for sizing
8
Controls Package
Control packages scale from field-wiring-only through fully integrated standalone treatment systems. Each tier builds on the previous, enabling a clear upgrade path as automation requirements grow.
C0
No Controls
Motors and devices supplied for field wiring only. No control panel, VFDs, or logic. All controls, starters, and interlocks by others.
C1
Bare Bones DAF – No Sludge Handling
Basic motor starters for skimmer drive, bottom scraper/screw, and recycle pump. Local VFD for skimmer only. HOA control at panel. No process logic, no sludge pump.
C2
Bare Bones DAF + Sludge Handling
All C1 features plus sludge/scum transfer pump controls, basic level-based pump operation, and simple interlocks.
C3
Standard DAF Controls – Core Automation
PLC-based control. Skimmer (VFD), bottom scraper/screw, recycle pump, and air system. Continuous operation sequencing. Local HMI. Basic alarms.
C4
DAF + Sludge Management System
All C3 features plus sludge/scum transfer pump(s), sludge holding tank control, level monitoring, and pump cycling/protection.
C5
DAF + Chemical Pretreatment Integration
All C4 features plus flash mix, flocculation, polymer and coagulant feed, flow-paced dosing. Optional pH/ORP/TSS instrumentation.
C6
Full Pretreatment + Equalization + Oil Break
All C5 features plus upstream pH equalization tanks, oil-water separation/oil break, tank level management, pH dosing, and interlocks.
C7
Fully Integrated Standalone Treatment System
All C6 features. Full system under one panel: all pumps, tanks, mixers, and auxiliary equipment. Full HMI, alarm history, trending, remote/SCADA access.
9
Accessories & Add-Ons (Optional — select multiple)
Select any optional accessories and functional solutions. Multiple selections allowed. Selected items will be appended to your part number and included in your quote request.
IFM
Inlet Flow Meter
Mag meter for process flow control on DAF inlet
EQ-LVL
EQ Tank Level Control
Level control for equalization tank
EQ-MXR
EQ Tank Mixer Control
Mixer control for equalization tank
EQ-PH
EQ pH Control System
pH dosing pump and probe system for equalization tank
EQ-PMP
EQ Feed Pump Control
Feed pump control with VFD and flow pacing
APFP/FL
Auto Polymer Feed – Flow-Paced + pH
Automatic flow-paced polymer feed with optional pH feedback; sensors sold separately
APFP
Auto Polymer Feeder – Pneumatic
Pneumatic auto polymer feeder
FT-RXN
Reaction Tank Flow Meter
Flow meter for chemical pacing; required with APFP/FL
MXR
Flocculation/Reaction Tank Mixer
VFD-controlled mixer with adjustable speed
RTC
Reaction Tank Level Control
Maintains detention time via inlet/outlet modulation
CFP
Multi-Chemical Feed Panel
Coagulant, polymer, and pH adjustment integration
RVFD
Recycle Pump VFD
VFD for recycle pump optimization and turndown
LALL
Low Level Pump Protection
Prevents dry run on recycle/sludge pumps
LIT
Continuous Radar Level + High Switch
Continuous radar level reading with high switch alarm
LSH
Level Switch – High Indication
Basic level switch with high level indication
SPC
Sludge Pump Control
Auto start/stop based on sludge tank level
LSHH
High-High Level Alarm
Independent safety switch for high-high level alarm
STM
Sludge Tank Mixer
Prevents solids settling and crusting in sludge holding tank
DS
Inlet Debris Strainer
Pre-filter debris strainer on DAF inlet
CSTP
Concentrated Scum Transfer Pump
Pumped discharge for concentrated float scum
AP
Access Platform
Operator access platform with handrails and stair access
DACB
Digital Air Control Board
Digital air control board for pressurization system
PRV
Pressure Relief Valve
Pressure relief valve for pressurization system
PCV
Pressure Control Valve
Backpressure control valve for recycle pressure control
RCM
Recycle Flow Meter
Mag-flow recycle flow meter on pressurization skid
GT
Gas-Tight Cover
Gas-tight cover for odor control
PD
Pressure Tank Diagnostic
2 PNP sensors per pressurization tank; detects air/water/sludge conditions
ALM
Alarm System
Horn, strobe, and remote notification capability
MH
Modified Hopper (Thickener)
Modified hopper bottom optimized for sludge thickening
SAND
Sandblasting
Sandblasting of tank exterior and interior surfaces
PASS
Passivation
Passivation treatment for stainless steel surfaces
SS-RECIRC
SS Recirculation Piping
304SS recirculation piping (standard is Schedule 80 PVC)
ASME
ASME Stamped Pressure Tank
Pressure tank stamped per ASME Code Section VIII, Division 1
IP8+
Inlet Pipe 8″ or Larger
Oversized inlet pipe 8 inches or greater diameter
FW
Field Welding
Required for field-assembled installations
PR
Pump Repositioning
Relocation/repositioning of existing recycle pump
ME
Pump Upgrade
Size and install new pumps with upgraded sizing
ACI
Advanced Controls Integration
PLC expansion, remote I/O, DCS tie-in
Install
Installation Services
Tenco Hydro field installation and commissioning services
AI
Additional Instrumentation
Flowmeters, level transmitters, valves, pumps to complete system
DATA
Data Logging & Trending
Data logging and trending for process optimization and reporting
Turnkey
Turnkey Wastewater Room
Full turnkey wastewater room design and installation
ANL-FNB1-P2C2-DR-PF
BEST Sensor Package
pH (inlet/outlet/floc – auto-retractable); conductivity (inlet/outlet – manual); TSS (inlet/outlet – manual); DO on recirculation (fixed)
ANL-FNB2-P2C2-DR-PF
BETTER Sensor Package
pH (inlet/outlet/floc – manual); conductivity (outlet – manual); TSS (inlet/outlet – manual); DO on recirculation (fixed)
ANL-FNB3-P2C2-DR-PF
GOOD Sensor Package
pH (inlet/outlet – manual); TSS & conductivity (outlet only – manual); DO on recirculation (fixed)
CUST
Custom Option
Customer-specified custom option — describe requirements in your quote request

Tell Us About Your Project

Engineers Respond Within 2 Business Hours
Use the configurator to generate a part number, then describe your application below. Not sure what you need? Just tell us your flow rate, wastewater type, and any treatment goals — we'll recommend the right DAF system and spec it out for you.
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Location
720 N Heartland Dr Unit K
Sugar Grove, IL 60554
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Hours
Mon–Fri, 7:00 AM – 5:00 PM CT
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Specialties
304/316SS welding · ASME stamping
PE stamps all 50 states · In-house fabrication

Request Received!

Thank you — a Tenco Hydro engineer will follow up within 2 business hours.
Questions in the meantime? Call us at 708-387-0700.

Tenco Hydro · 720 N Heartland Dr Unit K, Sugar Grove, IL 60554 · DAF Product Line · Made in USA